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Welcome back to the channel, today we're going to swap the differential on the chaser to a mechanical limited slip differential
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but before that let's take a look at what's already on the car
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spinning the wheels it looks like the current differential is a Torsen design
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you can tell by the fact there is a slight delay between spinning the wheel and seeing the other wheel turn
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compared to the response you would expect if this was a regular open differential
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The exhaust has already been removed from the car
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as you can see there is a bit of rust on the rear cross-member here
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so we will have to apply some rust converter to treat this later
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The rubber mountings here are also torn so I will be replacing these with new ones
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with all that said, lets get into it.
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Disconnecting the propeller shaft from the differential
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After opening the drain plug on the differential I move on to removing the rear member supports and rear stabilizers
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replace the plug once most of the oil has drained
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undoing the connections between the drive shafts and the differential
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followed by the bolts connecting the differential and the rear mounting
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after securing the differential with a jack I remove the front mount
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and lower the differential out of the car
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a slide hammer and adapter is used to pull out the drive shaft flanges
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opening up the case we can pull out the gear set and remove any remaining oil
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With the case set aside to drain I'll remove the ring gear
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Any parts to be reused are given a clean
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and any remaining oil and gasket material is also scrubbed off
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Cleaning the remainder of the parts
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Removing the leftover gasket material from the case
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before giving the casing itself a quick clean
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After sanding down the worst of the rust I applied some rust converter and allowed it to dry overnight
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removing the bearing
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before cleaning it in preparation to be reused
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I opted for Tomei's T-Trax Advance, the base design is from KAAZ but has been modified by Tomei for enhanced performance and durability
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this design boasts an incredibly rigid body as well as containing many more clutch plates than a regular LSD
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reducing the amount of wear and stress on each plate
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meaning that when correctly installed and maintained regularly you can expect it to last a very long time
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I have used this product in racing applications before and have never had to pull one apart for an overhaul
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that being said lets get to installing it on the car.
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Pressing the bearings back on to the differential
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after a quick clean I apply some threadlocker to the ring gear bolts
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before cleaning the ring gear itself in preparation for the next step
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where I heat the ring gear and bolts for around 30 minutes
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after which I reassemble the ring gear onto the differential
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and torque down the bolts to their manufacturer's specifications
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replacing the oil seals for the side flanges
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fitting the differential back into its casing
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checking the backlash on the ring gear
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the backlash was slightly out so I had to make some adjustments
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backlash here is the amount of play between the gear teeth
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and is necessary to enable the smooth operation of the gears
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however, if the amount of play is too great it can lead to premature wear
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or even damage and or failure, which means that getting the right amount of backlash dialed in is very important
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with the backlash sorted, it's time to look at the contact between the gear teeth
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if there is an issue here it can lead to the differential producing a lot of noise
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and in extreme cases the cracking of the gear itself
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so it is important to check this thoroughly to ensure everything is working as it should
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everything here seemed fine so we're good to go
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some liquid gasket is applied to the mating surfaces
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after wiping the cover down with some degreaser it's bolted back onto the casing
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applying some lubricant to the side flange oil seals
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hammering in one of the side flanges
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with the rust converter on the rear now dry I can replace the differential mounts
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after pushing out both the old rubber mounts with some help from a puller and my hammer
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I apply some rust prevention spray to the areas that will hold the new mounts
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and push them in before it has time to dry completely
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there is a set orientation for these so be sure to check the direction they are facing before putting these in
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with the new mounts in I give the rear member a coat of rust prevention paint
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filling the differential with approximately 1.8L of differential oil
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before lubricating the remaining side flange seal
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and hammering in the flange itself
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with the differential all back together it's ready to go back on the car
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once the differential is secured I move on to connecting the various parts
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connecting the rear stabilizers
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and the drive shafts
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now all that is left is to re-attach the propeller and drive shafts
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however, here's a tip for if you're ever doing something like this
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there are six bolts in connecting each flange to their drive shaft, however you'll find that because the shafts can turn
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it can be very hard to torque the bolts down properly
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if you pull on the hand brake, like you can see me doing here grabbing the cable underneath the car,
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it will hold the shafts in place and allow you to tighten the bolts properly down to around 84.3Nm
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all these parts form part of the drive train and need to be tightened correctly
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I hope this video has been helpful!
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I really enjoy putting these videos together as a chance to introduce people to the joy of cars and
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if you found this video enjoyable or helpful, please feel free to leave a like, comment or subscribe to the channel
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I look forward to seeing you again in the next video!
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Ride along with a top class girl drifter